Reliability and economic analysis in sustainable machining of Monel 400 alloy

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dc.authoridTAYAL, ASHWANI/0000-0003-3223-1041
dc.authoridSarikaya, Murat/0000-0001-6100-0731
dc.authoridGarcia Collado, Alberto/0000-0002-3079-066X
dc.authoridGupta, Munish/0000-0002-0777-1559
dc.contributor.authorTayal, Ashwani
dc.contributor.authorKalsi, Nirmal Singh
dc.contributor.authorGupta, Munish Kumar
dc.contributor.authorGarcia-Collado, A.
dc.contributor.authorSarikaya, Murat
dc.date.accessioned2025-03-23T19:30:43Z
dc.date.available2025-03-23T19:30:43Z
dc.date.issued2021
dc.departmentSinop Üniversitesi
dc.description.abstractEngineering field nurtures a variety of superalloys and its wide applications due to the inherent properties of such material. The prime concern of working engineers is to explore reliability, quality, economy, and machinability analysis of these superalloys. In this work, sustainable machining of Monel 400superalloy using PVD multilayer coated carbide tool under dry turning was studied. Surface roughness (Ra, Rz, and Rq), power (P) and cutting force (Fc) were addressed as responses. The subsequent effect of cutting speed, feed and depth of cut on the responses was explored through response surface methodology (RSM), statistical analysis of variance (ANOVA) and multiple regression analysis. Details of tool wear was observed via scanning electron microscope (SEM) to know the cutting behavior at interface. Further, the reliability and economic analysis were performed to substantiate the feasibility of cutting insert. The investigation reveals that surface roughness was affected by feed and cutting speed. The increase in cutting speed uncovers lower cutting forces with improved surface finish during dry turning which further reduces the power requirement. The economic analysis shows unit production time and unit production cost based on a single insert PVD coated carbide tool under optimum value condition. The reliability analysis exposes the meantime to repair (MTTR) (5 min), mean time between failure (MTBF) (28 min), availability (84.8%), failure rate (0.03), and reliability (80.5%) for the production system.
dc.identifier.doi10.1177/0954406220986818
dc.identifier.endpage5466
dc.identifier.issn0954-4062
dc.identifier.issn2041-2983
dc.identifier.issue21
dc.identifier.scopus2-s2.0-85100163072
dc.identifier.scopusqualityQ2
dc.identifier.startpage5450
dc.identifier.urihttps://doi.org/10.1177/0954406220986818
dc.identifier.urihttps://hdl.handle.net/11486/5149
dc.identifier.volume235
dc.identifier.wosWOS:000683085300001
dc.identifier.wosqualityQ3
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherSage Publications Ltd
dc.relation.ispartofProceedings of the Institution of Mechanical Engineers Part C-Journal of Mechanical Engineering Science
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WOS_20250323
dc.subjectSustainable machining
dc.subjectMonel 400
dc.subjectcutting power
dc.subjectsurface roughness
dc.subjectreliability
dc.titleReliability and economic analysis in sustainable machining of Monel 400 alloy
dc.typeArticle

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