Sustainable milling of Ti-6Al-4V: A trade-off between energy efficiency, carbon emissions and machining characteristics under MQL and cryogenic environment

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dc.authorid, Dr. Sanjay M R/0000-0001-8745-9532
dc.authoridSarikaya, Murat/0000-0001-6100-0731
dc.authoridGupta, Munish/0000-0002-0777-1559
dc.authoridPimenov, Danil/0000-0002-5568-8928
dc.authoridJamil, Muhammad/0000-0002-7224-769X
dc.contributor.authorJamil, Muhammad
dc.contributor.authorZhao, Wei
dc.contributor.authorHe, Ning
dc.contributor.authorGupta, Munish Kumar
dc.contributor.authorSarikaya, Murat
dc.contributor.authorKhan, Aqib Mashood
dc.contributor.authorSanjay, M. R.
dc.date.accessioned2025-03-23T19:41:14Z
dc.date.available2025-03-23T19:41:14Z
dc.date.issued2021
dc.departmentSinop Üniversitesi
dc.description.abstractThe urgent need for an innocuous and sustainable machining system is essential in this modern manufacturing era. Therefore, a study is devoted to fulfilling a missing bridge between sustainability measures (process time, specific cutting energy, energy efficiency, carbon emissions) and machining characteristics (tool wear, surface roughness, cutting temperature) in the milling of Ti-6Al-4V. The experiments are organized by implementing the minimum quantity lubrication (MQL), CO2-snow, and cryogenic-LN2 under varying end-mill geometries and cutting conditions. The results obtained have underscored the outperformed CO2-snow followed by cryogenic-LN2, MQL, and dry cutting conditions regarding sustainability measures and machining characteristics. The up-milling of 42 degrees helix angle cutter and CO2-snow outperformed by reducing 47% of surface roughness, 50% extended tool life compared to dry cutting. The cryogenic-LN2 provided minimum cutting temperature flowed by CO2-snow, MQL, and dry cutting, respectively. Besides, the up-milling tool of the 42 degrees helix angle provided better machining characteristics than the down-milling tool of the 30 degrees helix angle. The feasibility of CO2-snow was comprehensively expressed and implemented in the milling process to extend the advanced analysis. (C) 2020 Elsevier Ltd. All rights reserved.
dc.description.sponsorshipNational Key Research and Development Project [2018YFB2002205]; National Natural Science Foundation of China [U1601204]
dc.description.sponsorshipAuthors would like to thank Dr. Ghulam Hussain from GIKI, Topi, Pakistan for revising our article. The work is funded by the National Key Research and Development Project (2018YFB2002205), and the National Natural Science Foundation of China (U1601204).
dc.identifier.doi10.1016/j.jclepro.2020.125374
dc.identifier.issn0959-6526
dc.identifier.issn1879-1786
dc.identifier.scopus2-s2.0-85097458389
dc.identifier.scopusqualityQ1
dc.identifier.urihttps://doi.org/10.1016/j.jclepro.2020.125374
dc.identifier.urihttps://hdl.handle.net/11486/6530
dc.identifier.volume281
dc.identifier.wosWOS:000609018900017
dc.identifier.wosqualityQ1
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherElsevier Sci Ltd
dc.relation.ispartofJournal of Cleaner Production
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WOS_20250323
dc.subjectCarbon emissions
dc.subjectCooling conditions
dc.subjectEnergy consumption
dc.subjectMachining characteristics
dc.subjectSustainability
dc.titleSustainable milling of Ti-6Al-4V: A trade-off between energy efficiency, carbon emissions and machining characteristics under MQL and cryogenic environment
dc.typeArticle

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