Energy consumption and ecological analysis of sustainable and conventional cutting fluid strategies in machining 15-5 PHSS

dc.authoridSarikaya, Murat/0000-0001-6100-0731
dc.contributor.authorKhanna, Navneet
dc.contributor.authorShah, Prassan
dc.contributor.authorSarikaya, Murat
dc.contributor.authorPusavec, Franci
dc.date.accessioned2025-03-23T19:37:49Z
dc.date.available2025-03-23T19:37:49Z
dc.date.issued2022
dc.departmentSinop Üniversitesi
dc.description.abstractRecently, the intense exquisite actions taken by Government authorities generate an immediate requirement to develop more energy-efficient and environment-friendly machining processes. It has been realized to emerge a sustainable alternative to conventional carbon-based coolants in machining processes and select optimum process parameters for reducing the harmful impacts on the environment. However, little literature has been identified which compares the various cutting fluid strategies based on energy consumption and LCA analysis for the combination of the same process parameters and material. Especially, the environmental impacts generated due to nano-cutting fluids are still not explored. Therefore, this study presents the analysis of eight different cutting fluid strategies i.e., Dry, Wet, Minimum Quantity Lubrication (MQL), Electrostatic MQL (EMQL), Hybrid Nanoparticles immersed EMQL (HNPEMQL), Electrostatic Lubrication (EL), LCO2, and LN2 in turning application of 15-5 Precipitated Hardened Stainless Steel (PHSS) at nine different combinations of cutting speeds (vc) and feeds (f). As a result, for the dry and HNPEMQL cutting conditions, the highest and lowest energy consumption have been observed correspondingly. Approximately, 5%, 5%, 8%, 4%, 4%, 5%, and 10% correspondingly higher energy consumption have been identified in EMQL, MQL, EL, Wet, LCO2, LN2, and dry cutting condition in comparison with HNPEMQL. However, HNPEQML was come out as the cutting condition having the highest environmental impact.
dc.description.sponsorshipSERB-DST, Government of India [ECR/2016/000735]
dc.description.sponsorshipThe authors would like to thank the SERB-DST, Government of India, for the financial support given under the Make-in-India project (ECR/2016/000735).
dc.identifier.doi10.1016/j.susmat.2022.e00416
dc.identifier.issn2214-9937
dc.identifier.scopus2-s2.0-85125732312
dc.identifier.scopusqualityQ1
dc.identifier.urihttps://doi.org/10.1016/j.susmat.2022.e00416
dc.identifier.urihttps://hdl.handle.net/11486/6023
dc.identifier.volume32
dc.identifier.wosWOS:000789155700004
dc.identifier.wosqualityQ1
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherElsevier
dc.relation.ispartofSustainable Materials and Technologies
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WOS_20250323
dc.subjectSustainable cutting fluids
dc.subjectEnergy consumption
dc.subjectLife cycle assessment
dc.subject15-5 PHSS
dc.titleEnergy consumption and ecological analysis of sustainable and conventional cutting fluid strategies in machining 15-5 PHSS
dc.typeArticle

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