Hybrid cooling-lubrication strategies to improve surface topography and tool wear in sustainable turning of Al 7075-T6 alloy

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dc.authoridSharma, Vishal S/0000-0002-6200-7422
dc.authoridSarikaya, Murat/0000-0001-6100-0731
dc.authoridGupta, Munish/0000-0002-0777-1559
dc.authoridMia, Mozammel/0000-0002-8351-1871
dc.authoridPimenov, Danil/0000-0002-5568-8928
dc.contributor.authorGupta, Munish Kumar
dc.contributor.authorMia, Mozammel
dc.contributor.authorSingh, GurRaj
dc.contributor.authorPimenov, Danil Yu
dc.contributor.authorSarikaya, Murat
dc.contributor.authorSharma, Vishal S.
dc.date.accessioned2025-03-23T19:44:44Z
dc.date.available2025-03-23T19:44:44Z
dc.date.issued2019
dc.departmentSinop Üniversitesi
dc.description.abstractIn machining of soft alloys, the sticky nature of localized material instigated by tool-work interaction exacerbates the tribological attitude and ultimately demeans it machinability. Moreover, the endured severe plastic deformation and originated thermal state alter the metallurgical structure of machined surface and chips. Also, the used tool edges are worn/damaged. Implementation of cooling-lubrication (C/L) agents to reduce friction at faying surfaces can ameliorate overall machinability. That is why, this paper deliberately discussed the influence of pure C/L methods, i.e., such as dry cutting (DC) and nitrogen cooling (N-2), as well as hybrid C/L strategies, i.e., nitrogen minimum quantity lubrication (N(2)MQL) and Ranque-Hilsch vortex tube (RHVT) N(2)MQL conditions in turning of Al 7075-T6 alloy, respectively. With respect to the variation of cutting speed and feed rate, at different C/Ls, the surface roughness, tool wear, and chips are studied by using SEM and 3D topographic analysis. The mechanism of heat transfer by the cooling methods has been discussed too. Furthermore, the new chip management model (CMM) was developed under all C/L conditions by considering the waste management aspects. It was found that the R-N(2)MQL has the potential to reduce the surface roughness up to 77% and the tool wear up to 118%. This significant improvement promotes sustainability in machining industry by saving resources. Moreover, the CMM showed that R-N(2)MQL is more attractive for cleaner manufacturing system due to a higher recyclability, remanufacturing, and lower disposal of chips.
dc.identifier.doi10.1007/s00170-018-2870-4
dc.identifier.endpage69
dc.identifier.issn0268-3768
dc.identifier.issn1433-3015
dc.identifier.issue1-4
dc.identifier.scopus2-s2.0-85055968228
dc.identifier.scopusqualityQ1
dc.identifier.startpage55
dc.identifier.urihttps://doi.org/10.1007/s00170-018-2870-4
dc.identifier.urihttps://hdl.handle.net/11486/7007
dc.identifier.volume101
dc.identifier.wosWOS:000461051300005
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherSpringer London Ltd
dc.relation.ispartofInternational Journal of Advanced Manufacturing Technology
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WOS_20250323
dc.subjectMachinability
dc.subjectMinimum quantity lubrication
dc.subjectHybrid cooling-lubrication
dc.subjectTool wear
dc.subjectSurface topography
dc.titleHybrid cooling-lubrication strategies to improve surface topography and tool wear in sustainable turning of Al 7075-T6 alloy
dc.typeArticle

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