Machining-Induced Damage and Corrosion Behavior of Monel-400 Alloy Under Cryogenic Cooling Conditions: A Sustainable Initiative

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dc.authoridSarikaya, Murat/0000-0001-6100-0731
dc.authoridKOCAMAN, Engin/0000-0001-5617-3064
dc.contributor.authorDemirbas, Ali
dc.contributor.authorKoklu, Ugur
dc.contributor.authorMorkavuk, Sezer
dc.contributor.authorGiasin, Khaled
dc.contributor.authorKocaman, Engin
dc.contributor.authorSarikaya, Murat
dc.date.accessioned2025-03-23T19:42:15Z
dc.date.available2025-03-23T19:42:15Z
dc.date.issued2025
dc.departmentSinop Üniversitesi
dc.description.abstractMonel-400 is a nickel-based heat-resistant superalloy (HRSA) that is primarily used in oil and marine applications. Machining Monel-400 alloy for marine applications usually involves drilling and milling operations for assembly purposes, which should meet the requirements to withstand use in salt-water environments (i.e. lower surface finish to reduce corrosion and lack of burrs for tight sealing between mating parts). However, drilling of Monel-400 alloy can be challenging due to its high strength and density, which induces thermal effects that can influence the surface and geometrical integrity of the holes. Consequently, the use of environmentally friendly cooling technologies, such as cryogenics, is an excellent alternative to mitigate these effects, something which has not been widely investigated in the open literature when drilling Monel-400 alloy. Therefore, the current study aims to investigate the machinability of Monel-400 alloy under dry and cryogenic cooling conditions. The effects of cutting parameters and the use of a cryogenic liquid nitrogen bath on the surface integrity and corrosion resistance of holes were evaluated. Additionally, cutting forces, chip formation, and corrosion performance were analyzed. The results showed that the cutting forces increased by up to 8% under cryogenic cooling. Under cryogenic conditions, reduced elastic deformation resulted in a smaller chip size. Both cutting conditions produced a smooth surface finish with a roughness value of less than 0.2 mu m. Corrosion resistance was reduced under cryogenic conditions at spindle speed of 5000 rpm. The current work showcases that cryogenic cooling is recommended for drilling Monel-400 alloy used in marine applications, but care should be taken in employing optimal cutting parameters to mitigate any effects on corrosion resistance.
dc.description.sponsorshipKaramanogbreve;lu Mehmetbey niversitesi [25-YL-21]; Commission of Scientific Research Projects of Karamanoglu Mehmetbey University
dc.description.sponsorshipThis work was supported by the Commission of Scientific Research Projects of Karamanoglu Mehmetbey University, Karaman-Turkey (Project No. 25-YL-21).
dc.identifier.doi10.1007/s40684-024-00664-2
dc.identifier.endpage508
dc.identifier.issn2288-6206
dc.identifier.issn2198-0810
dc.identifier.issue2
dc.identifier.scopus2-s2.0-85207935558
dc.identifier.scopusqualityQ1
dc.identifier.startpage493
dc.identifier.urihttps://doi.org/10.1007/s40684-024-00664-2
dc.identifier.urihttps://hdl.handle.net/11486/6743
dc.identifier.volume12
dc.identifier.wosWOS:001344744800001
dc.identifier.wosqualityQ1
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherKorean Soc Precision Eng
dc.relation.ispartofInternational Journal of Precision Engineering and Manufacturing-Green Technology
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/openAccess
dc.snmzKA_WOS_20250323
dc.subjectSustainable manufacturing
dc.subjectGreen drilling
dc.subjectMonel-400 alloy
dc.subjectCryogenic cooling
dc.subjectThrust force
dc.subjectSurface integrity
dc.subjectCorrosion
dc.titleMachining-Induced Damage and Corrosion Behavior of Monel-400 Alloy Under Cryogenic Cooling Conditions: A Sustainable Initiative
dc.typeArticle

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