Determination of MQL Parameters Contributing to Sustainable Machining in the Milling of Nickel-Base Superalloy Waspaloy

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dc.authoridSarikaya, Murat/0000-0001-6100-0731
dc.contributor.authorYildirim, Cagri Vakkas
dc.contributor.authorKivak, Turgay
dc.contributor.authorSarikaya, Murat
dc.contributor.authorErzincanli, Fehmi
dc.date.accessioned2025-03-23T19:42:21Z
dc.date.available2025-03-23T19:42:21Z
dc.date.issued2017
dc.departmentSinop Üniversitesi
dc.description.abstractIn addition to reducing production costs, minimum quantity lubrication (MQL) aims to minimize the adverse effects of conventional cutting fluid usage on the environment and human health. Because of the positive effect of the MQL system on both health and production efficiency, sustainable production is increasing daily. Therefore, optimum MQL parameters must be determined in order to obtain maximum efficiency in the manufacturing process. In this study, unlike similar studies in which MQL parameters were evaluated, the scope was widened and the main parameters affecting the efficiency of the system were tested at the same time. For this aim, nickel-base superalloy Waspaloy was machined under MQL using a CNC milling machine with uncoated carbide inserts. In the machining process, the MQL parameters selected were cutting oil type (mineral-, synthetic-, mineral-synthetic-and vegetable-based oils), fluid flow rate (25, 50, 75 and 100 ml/h), milling method (up milling and down milling), spray distance (25 and 50 mm) and nozzle type (Type 1 and Type 2). In order to analyze the effect of MQL parameters on the quality characteristics of tool life and cutting force, the cutting parameters, including cutting speed, feed rate and depth of cut, were kept constant for all experiments. Taguchi's L16 (4(2) x 2(3)) orthogonal array was employed to minimize the number of experiments. As a result, both maximum tool life and minimum cutting force were attained via a combination of vegetable-based cutting oil, 100 ml/h flow rate, opposite-direction (up) milling, Type 1 nozzle and a 25-mm spray distance.
dc.description.sponsorshipDuzce University Research Fund [2015.07.04.335]
dc.description.sponsorshipThe authors acknowledge with thanks to Duzce University Research Fund for financially support in this experimental work (Project Number: 2015.07.04.335).
dc.identifier.doi10.1007/s13369-017-2594-z
dc.identifier.endpage4681
dc.identifier.issn2193-567X
dc.identifier.issn2191-4281
dc.identifier.issue11
dc.identifier.scopus2-s2.0-85031503899
dc.identifier.scopusqualityQ1
dc.identifier.startpage4667
dc.identifier.urihttps://doi.org/10.1007/s13369-017-2594-z
dc.identifier.urihttps://hdl.handle.net/11486/6771
dc.identifier.volume42
dc.identifier.wosWOS:000412995500015
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.language.isoen
dc.publisherSpringer Heidelberg
dc.relation.ispartofArabian Journal For Science and Engineering
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/closedAccess
dc.snmzKA_WOS_20250323
dc.subjectSuperalloy
dc.subjectMQL parameters
dc.subjectTool life
dc.subjectCutting force
dc.subjectOptimization
dc.titleDetermination of MQL Parameters Contributing to Sustainable Machining in the Milling of Nickel-Base Superalloy Waspaloy
dc.typeArticle

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